4800/800 Pope Reel

The "4800/800 Paper Reeling Machine" is one of the crucial pieces of equipment in the papermaking industry. Among them, "4800" and "800" respectively represent the key specification parameters of the equipment. "4800" indicates that the maximum web width of the paper that the reeling machine can handle is 4800 millimeters. This parameter determines the range of paper sizes it can accommodate and is of great significance for large-scale and highly efficient papermaking production. "800" represents the diameter of the reel, the size of the reel core, or the size of other key components closely related to the paper reeling process, which is 800 millimeters.

1.Reel System

Usually composed of two or more large reels, the material is typically high-strength metal to ensure no deformation during high-speed rotation and under huge tension. The surface of the reels undergoes special treatments, such as polishing or coating, to reduce the friction between the paper and the reels and prevent paper damage.

The design of the reel installation and removal is convenient, facilitating replacement and maintenance, and can adapt to different specifications of reel cores.

2.Transmission System

Adopts an advanced variable-frequency speed regulation motor drive. Through a precise control system, the paper reeling speed can be adjusted smoothly to meet the speed variations of different paper types and production requirements.

The connection between the transmission components typically uses high-precision couplings or gearboxes to ensure efficient and stable power transmission, reducing energy loss and mechanical wear.

3.Tension Control System

Equipped with high-precision tension sensors and an intelligent control system, it can monitor and adjust the tension of the paper during the reeling process in real-time. This is crucial for maintaining the flatness of the paper and avoiding wrinkles and fractures.

Tension control is achieved through pneumatic, hydraulic, or electric methods, selected and configured based on different production environments and requirements.

4.Deviation Correction System

The photoelectric automatic deviation correction system is a common configuration. Through high-precision photoelectric sensors to detect the edge position of the paper, once the paper deviates from the predetermined track, the system will automatically adjust the position or tension of the reel to bring the paper back to the correct reeling path.

5.Control System

Utilizes an advanced PLC control system. Operators can easily set and monitor various parameters of the paper reeling machine, such as reeling speed, tension magnitude, deviation correction sensitivity, etc., through the touchscreen or control panel.

The system is equipped with fault diagnosis and alarm functions, capable of promptly detecting and indicating abnormal conditions of the equipment, facilitating rapid handling by maintenance personnel and reducing downtime.

6.Body and Support Structure

The body is usually composed of a sturdy metal frame with sufficient strength and stability to withstand vibrations and loads during the paper reeling process.

To reduce vibrations and noise, shock absorption devices may be installed on the body. The support structure is meticulously designed to ensure the paper reeling machine remains level and stable during operation.

1.Efficient Reeling：Capable of performing paper reeling operations at a relatively high speed, significantly improving production efficiency and meeting the demands of large-scale production.

2.Precise Control：The precise control of reeling speed, tension, and deviation correction ensures the quality and stability of the reeled paper, significantly reducing the reject rate.

3.Strong Adaptability：Can adapt to the reeling of different types, thicknesses, and widths of paper. Whether it's thin paper or thick paper, narrow-width or wide-width, it can achieve high-quality reeling effects and has an extremely wide range of applications.

4.High Reliability：Utilizes high-quality components and advanced manufacturing processes. All components undergo strict quality inspections and durability tests to ensure the reliability and stability of the equipment during long-term continuous operation, reducing maintenance costs and the risk of production interruptions.

5.Convenient Operation：Equipped with a user-friendly operation interface and intuitive control system, the operation instructions are clear and understandable, enabling operators to quickly get started, reducing training time and operational difficulty and improving work efficiency.

1. Maximum Paper Reeling Web Width: Up to 4800 millimeters, capable of meeting the requirements of large-scale paper production and adapting to various paper specifications.
2. Reel Diameter: Approximately 800 millimeters, providing sufficient space and support for the tight reeling of paper.
3. Paper Reeling Speed: Adjustable within the range of 0 to 600 meters per minute, which can be flexibly set according to the paper type and production requirements to achieve efficient reeling.
4. Tension Control Range: 0 to 8000 Newtons, capable of precisely controlling the tension of the paper during the reeling process to ensure the flatness and reeling quality of the paper.
5. Deviation Correction Accuracy: Can reach ±0.3 millimeters. The high-precision deviation correction system effectively ensures the accurate position of the paper during the reeling process and avoids deviations.
6. Motor Power: Usually ranges from 15 to 60 kilowatts, configured based on the specific reeling requirements and speed to provide sufficient power.
7. Equipment Weight: Approximately between X tons and Y tons, depending on the structure and configuration of the equipment.
8. Dimensions (Length × Width × Height): Approximately Length A millimeters, Width B millimeters, and Height C millimeters. The actual size may vary depending on the design and configuration.

1.Regular Cleaning

Thoroughly remove dust, paper scraps, and oil stains from the surface, interior, and all corners of the equipment to maintain cleanliness and prevent debris from entering the mechanical components and affecting operation.

Pay special attention to cleaning debris near precision components such as tension sensors and deviation correction sensors to ensure their normal operation.

2.Lubrication Maintenance

Add an appropriate amount of high-quality lubricating oil or grease to key parts such as transmission components, bearings, and lead screws at regular intervals as specified.

Regularly inspect the condition of the lubricating oil or grease. If it deteriorates or becomes contaminated, replace it promptly.

3.Inspection and Adjustment

Regularly and carefully inspect the surface condition of the reels, check for wear, scratches, or deformations, and repair or replace them in a timely manner.

Calibrate the accuracy of the tension sensor to ensure the accuracy of tension control.

Adjust the sensitivity and response speed of the deviation correction system to enable it to quickly and accurately correct the offset of the paper.

4.Electrical System Maintenance

Regularly inspect whether the electrical connections are tight to prevent loose connections that may cause poor contact or short circuits.

Test the performance of the controller and sensors to ensure their normal operation and replace aged or damaged electrical components in a timely manner.

5.Training and Operating Specifications

Provide regular professional training to operators to enable them to have an in-depth understanding of the structure, principle, and operation and maintenance essentials of the equipment.

Strictly adhere to the operating and maintenance regulations of the equipment to avoid equipment failures and damages caused by non-compliant operations.

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