Paper Machine Chain Conveyor

Paper Machine Chain Conveyor

The paper machine chain conveyor is mainly composed of driving device, tension device, link Plates, chain wheel and rack. The machine adopts chain to drive through plate to transport raw materials into the drum pulper for pulping. It is the best choice of waste paper and pulp plate conveying equipment.
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Why Choose Us

Quality Assurance

We have an experienced and technically strong R&D team, focusing on the design, research and development, and production of paper machine accessories.

Good Service

Set up a 24-hour technical support hotline, at any time for you to answer technical problems encountered in the use of products.

Complete Process System

From raw material screening to finished product delivery, every process is strictly controlled to ensure that every product meets the industry's top standards.

 

Product Export

Our company has been deeply involved in the paper processing industry for many years and has established long-term and stable strategic cooperation relationships with many well-known paper mills at home and abroad.

 

What is Paper Machine Chain Conveyor

 

 

The paper machine chain conveyor is mainly composed of driving device, tension device, link Plates, chain wheel and rack. The machine adopts chain to drive through plate to transport raw materials into the drum pulper for pulping. It is the best choice of waste paper and pulp plate conveying equipment.

 

 
Related Product

 

Drump Pulper

Drump Pulper

The structure of the drum pulper mainly includes a roller-shaped drum, as well as the feeding hopper, transmission device, supporting roller device, blocking roller device, sealing device, shield and pulp pool, etc. The outer wall of the drum is inlaid with two large supporting rollers and a large gear.

Fiber Separator

Fiber Separator

Its main function is to effectively separate different types and qualities of fibers from the mixed pulp based on the physical properties of the fibers (such as length, fineness, flexibility, specific gravity, etc.), chemical properties (such as the surface charge and hydrophilicity of the fibers), or other related characteristics.

Type D Hydrapulper

Type D Hydrapulper

The Type D Hydra pulper is a device used for pulping various raw materials such as waste paper and pulp boards. Through the hydraulic action and mechanical agitation, the materials put into it are quickly decomposed into a fiber suspension.

Semi-dry Broken Pulper

Semi-dry Broken Pulper

The "Semi-dry Broken Pulper" is a professional equipment used for processing semi-dry waste paper and plays an important role in the field of papermaking and paper product recycling and reuse. In terms of working principle, the semi-dry broken pulper puts the semi-dry waste paper into the pulping tank. Through the rotating impeller or stirring device, with the assistance of water and chemical additives, the waste paper is stirred, rubbed, and impacted. Under the combined action of mechanical force and hydraulic force, the paper fibers are separated from other impurities to form a pulp suspension.

H.C.Hydrapulper

H.C.Hydrapulper

"High Consistency Hydro Pulper" is a piece of equipment used in the papermaking industry. It is designed to disintegrate and blend high-concentration (typically referring to a high solid content in the pulp) waste paper, pulp boards, or other fibrous materials to prepare a fiber suspension suitable for subsequent papermaking processes.

Drum Scream

Drum Scream

In the paper industry, the Drum Screen is an indispensable and crucial piece of equipment primarily utilized for the meticulous screening and profound purification of pulp. Its core function lies in precisely separating the fiber components that meet specific size, shape, and quality standards from the pulp mixture while efficiently eliminating various impurities such as sand grains, fiber bundles, plastic fragments, stickies, and overly large or small fiber segments.

Fiber Separator

Fiber Separator

Its main function is to effectively separate different types and qualities of fibers from the mixed pulp based on the physical properties of the fibers (such as length, fineness, flexibility, specific gravity, etc.), chemical properties (such as the surface charge and hydrophilicity of the fibers), or other related characteristics.

Paper Machine Rope Cutter

Paper Machine Rope Cutter

It is a device that exists to meet the rope processing needs in papermaking production. In papermaking factories, ropes are often used to fix paper rolls or bind materials. When it is necessary to untie or replace these ropes, a rope cutter is used.

Paper Machine Ragger

Paper Machine Ragger

In the papermaking industry, a "Ragger rope twisting machine" is a piece of equipment used to handle long and strip-shaped debris such as ropes, plastic bands, and cloth strips that are generated during the process of papermaking from waste paper.

 

Advantages of Paper Machine Chain Conveyor
 

Strong continuity: Chain conveyor is characterized by high bearing capacity and wear resistance. Its chain and scraper materials are sturdy and durable, which can ensure 98% stable material conveying.


Smooth logistics output: It realizes higher operation efficiency in limited space, especially suitable for situations where multiple unit transportation tasks need to be handled at the same time.


Smooth operation: With heavy-duty chain telescopic clamps for positioning, the machine can run smoothly on different widths of strips, providing an even and smooth working surface to ensure no collision or friction on the workpieces.


Multi-directional discharging, flexible steering, etc: It is suitable for irregular working areas and the width can be adjusted according to different production processes to meet the needs of various occasions.


Convenient maintenance: The structural design of the chain conveyor and the easy installation and disassembly of parts provide convenient maintenance for the equipment.

 

Operation Details about Paper Machine Chain Conveyor

Preparation before starting: Before starting the equipment, ring the bell to notify the surrounding personnel to pay attention to safety and ensure the safety of operation.


Equipment inspection: After energized, check the operation of each part of the transmission, including whether the chain plate is worn or deformed, whether the fixing screws of the chain plate are complete, not loosening or falling off, and whether the pins on the chain clasp are complete and intact. At the same time, make sure that there is no entanglement between active and passive shafts, and prohibit people from approaching the chain plate after it starts to run.


Material conveying: When conveying materials, try to put the materials in the middle of the conveyor belt to prevent the materials from slipping or falling out in the process of conveying. Before shift change, the materials on the conveyor belt must be conveyed cleanly and the bottom must be cleaned.


Maintenance and upkeep: Damaged pins should be replaced in time, lock the fixing screws on the chain plate, and lubricate the chain regularly. Lubricant should be added once a week to ensure the good operation of the equipment and prolong its service life.


Stopping maintenance: When stopping maintenance, make sure to cut off the power supply and mark "Do not turn off the switch", and arrange someone to take care of it. After the inspection and maintenance work is completed, make sure all safety equipment and facilities are restored to their original positions before starting the machine.

 

Paper Machine Chain Conveyor

 

Features of Paper Machine Chain Conveyor

Trough plate punch forming which high strength and excellent in crushing effect.


Chain board adopts closed design to prevent material leaking.


Two rows of idler traction chain and hollow roller shaft,and oil can be injected from pin roll to shaft sleeve and wear-resistant zinc-copper bushing.


Two rows of chain adopt long axis to prevent chain running deviation.


Chain wheel adopts cast steel to improve wear-resistant.


Raw material feeding plate adopts V design( more than effective conveying width 400mm) to improve raw material throughput.


Orbit type running,operate steadily and reliably, with low friction and low power consumption.

 

Factors to Consider When Selecting Paper Machine Chain Conveyor

 

Load carrying capacity: The weight and volume of the material to be transported need to be determined to ensure that the load carrying capacity of the selected conveyor can meet the requirements. This is essential to ensure the stable operation of the production line and the safe transportation of materials. 2. Conveying speed: determine the suitable conveying speed according to the production process and material characteristics.


Conveying speed: According to the production process and material characteristics to determine the appropriate conveying speed. Not only to ensure the production efficiency, but also to avoid damage to the material. Different materials may require different conveying speeds to avoid damage or to ensure conveying efficiency.


Conveying distance: Consider the conveying distance that the conveyor needs to cover. Larger distances may require stronger drives and more stable support structures. This is important to ensure stability and safety over long distances.


Working environment: Consider working environment factors such as temperature, humidity, corrosiveness, etc. If the working environment is harsh, then the conveyor will need to be used for a longer period of time. If the working environment is harsh, you need to choose the chain conveyor with appropriate protection and corrosion resistance.


Material characteristics: Material shape, size, hardness, viscosity, etc. will affect the choice of conveyor. For example, sticky materials may require special chain plate design to prevent sticking.


Space constraints: The size and layout of the installation site will limit the size and shape of the conveyor. Ensure that the conveyor you select will fit in the installation space.


Maintenance and care: Reduce long term costs by selecting a conveyor that is simple and easy to maintain and care for. This will help reduce downtime and increase productivity.

 

 
What you should know when use Paper Machine Chain Conveyor?
 
01/

Check before start-up: No loose or detached parts of bearing seat and ground screw, lubricant in reducer reaches liquid level, all lubrication parts are well lubricated, no oil leakage.

02/

Material Handling: When conveying materials, try to put the materials in the middle of the conveyor belt to prevent the materials from slipping or falling out during the conveying process. Before handing over the shift, the materials on the conveyor belt must be conveyed cleanly and the bottom must be cleaned.

03/

Safe operation: Before starting the equipment, ring the bell to notify the surrounding personnel to pay attention to safety. After the power is turned on, check the operation of each part of the transmission, including no wear or deformation of the chain plate, no loosening or falling off of the fixing screws of the chain plate, complete and intact pins on the chain buckle, and no entanglement between the main shaft and the driven shaft.

04/

Maintenance: Replace the damaged pins in time, tighten the fixing screws on the chain plate, lubricate the chain regularly and add lubricant once a week. When stopping the machine for maintenance, the power supply must be cut off and marked with the sign of "forbidden to turn off the switch", and assign someone to take care of it.

05/

Safety protection: Strictly comply with the operating procedures. Adjustment of driving device and various safety protection devices should be operated by specialized personnel. During operation, conveyor belts, rollers and drums shall not be cleaned, replaced, lubricated and maintained manually.

06/

Operation sequence: The starting sequence is to start the receiving equipment or device first, then the chain conveyor, and finally the feeding equipment or device. Keep the equipment clean and hygienic, and fill in relevant records carefully according to the regulations.

 

 
Our Factory

 

Our company has been deeply involved in the paper processing industry for many years and has established long-term and stable strategic cooperation relationships with many well-known paper mills at home and abroad. This not only witnesses our profound foundation in the industry, but also cultivates our profound understanding and exquisite skills in the manufacturing of paper machine accessories. We have an experienced and technically strong R&D team, focusing on the design, research and development, and production of paper machine accessories. We can accurately grasp market demand and provide customers with customized and high-performance solutions. Relying on strong technological strength, we are equipped with several advanced large-scale machining center machines. These high-precision equipment ensure the precision and consistency of product processing, greatly improving production efficiency and product quality. From raw material screening to finished product delivery, every process is strictly controlled to ensure that every product meets the industry's top standards. As the source manufacturer of direct sales, we eliminate intermediate links and directly face customers. This not only allows us to quickly respond to market changes, but also allows customers to enjoy more affordable prices and thoughtful services. We firmly believe that high-quality products and reasonable prices are the key to winning the market, and it is also our commitment to every customer. Looking ahead to the future, we will continue to adhere to the business philosophy of "quality first, customer first", constantly innovate, pursue excellence, and be committed to providing higher quality and efficient paper machine accessory solutions for the global paper processing industry, working together to create a better future.

 

page-753-502

 

FAQ

 

Q: What is the main function of the paper machine chain conveyor?

A: The paper machine chain conveyor is mainly used to transport paper, cardboard and other materials from one process to another in the papermaking production process to achieve continuous, stable and efficient transportation of materials.

Q: What are the main components of the paper machine chain conveyor?

A: The paper machine chain conveyor is mainly composed of the head section, middle section, optional section, tail section, conveyor chain, feed port, discharge port, drive and other components.

Q: What is the material of the conveyor chain of the paper machine chain conveyor? Why choose this material?

A: The material of the conveyor chain is mostly alloy steel, which is processed by heat treatment process. This material is selected because it has high strength and wear resistance, and can meet the long-term and high-load transportation needs.

Q: What is the working principle of the paper machine chain conveyor?

A: The paper machine chain conveyor uses the characteristics of internal friction and side pressure of the material, and is subjected to the pulling force of the chain screw conveyor in the machine slot in the direction of movement, so that its internal pressure increases, thereby increasing the internal friction between the particles and ensuring the stable state between the material layers. The power is transmitted from the drive device to the conveying chain through the transmission device to drive the material forward.

Q: How to adjust the conveying speed of the paper machine chain conveyor?

A: The conveying speed of the paper machine chain conveyor can be adjusted by replacing the gear ratio of the transmission sprocket. Different gear ratios will change the running speed of the slot plate to meet different conveying needs.

Q: What safety issues should be paid attention to when the paper machine chain conveyor is in operation?

A: The following safety issues should be paid attention to when the paper machine chain conveyor is in operation: ensure that the transmission system, bearings and other components are well lubricated; avoid large or sticky materials and metal debris from entering the conveyor; regularly check the wear of the conveyor chain and sprocket; stop feeding before stopping, and stop after the material is completely unloaded.

Q: How long is the maintenance cycle of the paper machine chain conveyor?

A: The maintenance cycle of the paper machine chain conveyor depends on the specific usage and the recommendations of the equipment manufacturer. Generally speaking, daily cleaning and inspection, lubrication and tightening and other maintenance work should be carried out regularly to ensure the normal operation of the equipment.

Q: What should be done when the conveyor chain is worn or broken?

A: When the conveyor chain is worn or broken, a new conveyor chain should be replaced in time. During the replacement process, attention should be paid to selecting specifications and models that match the original conveyor chain, and ensure that the installation is correct and the tightening is reliable.

Q: What should I do if the paper machine chain conveyor suddenly stops during operation?

A: If the paper machine chain conveyor suddenly stops during operation, first check whether the power supply is normal; then check whether the transmission system, motor and other components are faulty; finally, take corresponding treatment measures according to the specific situation, such as troubleshooting, replacing damaged parts, etc.

Q: How to judge whether the conveying capacity of the paper machine chain conveyor meets production needs?

A: To determine whether the conveying capacity of the paper machine chain conveyor meets the production needs, it can be calculated and compared according to the actual conveying volume, conveying speed, conveying distance and other parameters. If the conveying capacity is insufficient, you can consider adjusting the conveying speed, replacing a larger conveyor and other measures to improve the conveying capacity.

Q: Is the paper machine chain conveyor suitable for conveying wet materials?

A: The paper machine chain conveyor is generally suitable for conveying dry and loose materials. For wet materials, due to the reduction of internal friction and side pressure, the material may slip or accumulate during the conveying process, affecting the conveying effect. Therefore, when conveying wet materials, corresponding measures (such as adding baffles, adjusting the conveying speed, etc.) need to be taken to improve the conveying effect.

Q: How to solve the noise and vibration of the paper machine chain conveyor?

A: The noise and vibration problems of the paper machine chain conveyor may be caused by many reasons, such as unbalanced transmission system, damaged bearings, loose conveyor chain, etc. The solutions to these problems include adjusting the balance of the transmission system, replacing damaged bearings, tightening the conveyor chain, etc. In addition, vibration isolation measures can be taken to reduce the impact of vibration on the surrounding environment.

Q: How does the paper machine chain conveyor adapt to production lines of different lengths?

A: The paper machine chain conveyor can be customized and installed according to the specific length of the production line. When purchasing, users can choose the appropriate conveyor model and configuration according to the actual length of the production line and the conveying requirements. If the production line is long, multiple paper machine chain conveyors can also be used in series to achieve continuous material transportation.

Q: How to prevent the material from spilling during the transportation process of the paper machine chain conveyor?

A: In order to prevent the material from spilling during the transportation process, baffles and guide devices can be set at the feed and discharge ports of the paper machine chain conveyor to guide the material to enter and leave the conveyor smoothly. At the same time, the speed and angle of the conveyor can also be adjusted to reduce the impact and vibration of the material during the transportation process.

Q: Is the paper machine chain conveyor suitable for high temperature environments?

A: The applicability of the paper machine chain conveyor in high temperature environments depends on its material and structural design. Generally speaking, paper machine chain conveyors made of ordinary materials may deform, age, and other problems in high temperature environments. Therefore, when used in high temperature environments, it is necessary to select conveyors and related components made of high temperature resistant materials, and take corresponding cooling measures to ensure the normal operation of the equipment.

Q: What is the energy consumption of paper machine chain conveyors?

A: The energy consumption of paper machine chain conveyors is related to factors such as conveying volume, conveying speed, conveying distance, and the efficiency of the equipment itself. Generally speaking, the energy consumption of paper machine chain conveyors is relatively low, and with the advancement of technology and the optimization of equipment, its energy consumption will be further reduced.

Q: How to improve the conveying efficiency of paper machine chain conveyors?

A: Improving the conveying efficiency of paper machine chain conveyors can start from the following aspects: optimizing the design parameters of the conveyor (such as conveying speed, conveying angle, etc.); using advanced control technology and automation systems to achieve precise control; regularly maintaining the equipment to ensure the normal operation of the equipment; strengthening the training and management of operators to improve operating skills and efficiency.

Q: How to avoid material blockage during the conveying process of paper machine chain conveyors?

A: In order to avoid the material from being blocked in the paper machine chain conveyor, the following measures can be taken: ensure that the humidity and particle size of the material meet the conveying requirements; maintain the continuity and uniformity of the material during the conveying process; regularly clean the internal and external debris of the conveyor; set up dredging devices or increase the number of dredging at the parts that are prone to blockage.

Q: What are the application cases of paper machine chain conveyors in the papermaking industry?

A: Paper machine chain conveyors have a wide range of application cases in the papermaking industry. For example, in the raw material conveying, pulp conveying, and paper conveying after drying of the papermaking machine, paper machine chain conveyors can be used to achieve continuous and stable material conveying. These application cases fully demonstrate the importance and practicality of paper machine chain conveyors in the papermaking industry.

Q: What is the future development trend of paper machine chain conveyors?

A: The future development trend of paper machine chain conveyors will develop in the direction of greater intelligence, efficiency, and environmental protection. With the continuous development of industrial automation and intelligent manufacturing technology, paper machine chain conveyors will be more integrated into automated production lines to achieve seamless docking and collaborative operation with upstream and downstream equipment. At the same time, with the continuous improvement of environmental awareness and increasingly stringent environmental regulations, paper machine chain conveyors will also pay more attention to energy conservation, emission reduction and environmental performance.

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